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Copper slag is created during the copper smelting process. Around 4.5 million tons of copper slag is produced each year. Although copper slag is used in grit blasting and landfilling, only 15 to 20% of it is being used as of 2015. Since this is a heavily wasted material, finding ways to use it in different industries can reduce overall waste.
Although many abrasives used in blasting rooms are not hazardous in themselves, (steel shot and grit, cast iron, aluminum oxide, garnet, plastic abrasive and glass bead), other abrasives (silica sand, copper slag, nickel slag, and staurolite) have varying degrees of hazard (typically free silica or heavy metals).
Archaeologists have found remains of copper metallurgy in various cultures from the late fourth to the early third millennia BC. These include the copper-smelting remains and copper artifacts of the Hongshan culture (4700–2900) and copper slag at the Yuanwozhen site.
Thus, the two factors that most affect the loss of copper to slag in the smelting stage are: matte grade; mass of slag. [35] This means that there is a practical limit on how high the matte grade can be if the loss of copper to slag is to be minimized. Therefore, further stages of processing (converting and fire refining) are required.
Clinker often forms a loose, dark deposit consisting of waste materials such as coke, coal, slag, charcoal, and grit. Clinker often has a glassy look to it, usually because of the formation of molten silica compounds during processing. Clinker generally is much denser than coke, and, unlike coke, generally contains too little carbon to be of ...
Non-ferrous slag can be characterized into copper, lead, and zinc slags due to the ores' compositions, and they have more potential to impact the environment negatively than ferrous slag. The smelting of copper, lead and bauxite in non-ferrous smelting, for instance, is designed to remove the iron and silica that often occurs with those ores ...
Converting is a type of metallurgical smelting that includes several processes; the most commercially important form is the treatment of molten metal sulfides to produce crude metal and slag, as in the case of copper and nickel converting. A now-uncommon form is batch treatment of pig iron to produce steel by the Bessemer process.
The first step involves the oxidation of the feed to form a copper matte and a lead-rich slag. The slag is then tapped and the remaining copper matte is then converted to blister copper. [57] The lead-rich slag is subsequently reduced in a blast furnace to produce lead metal, while the copper is refined and the contained precious metals ...