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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
CNC Wire-cut EDM machine 1 Wire. 2 Electrical discharge erosion (Electric arc). 3 Electrical potential. 4 Workpiece. In wire electrical discharge machining (WEDM), also known as wire-cut EDM and wire cutting, [30] a thin single-strand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically ...
Electrical discharge machining (or EDM) is one of the most accurate manufacturing processes available for creating complex or simple shapes and geometries within parts and assemblies. A machining method typically used for hard metals, EDM makes it possible to work with metals for which traditional machining techniques are ineffective. [1]
Typical currents range from 0.1 amp per square mm to 5 amps per square mm. Thus, for a small plunge cut of a 1 by 1 mm tool with a slow cut, only 0.1 amps would be needed. However, for a higher feed rate over a larger area, more current would be used, just like any machining process—removing more material faster takes more power.
Makino was established in 1937 by Tsunezo Makino in Japan, developing Japan's first numerically controlled (NC) milling machine in 1958 and Japan's first machining centre in 1966. [ 4 ] The North American branch of Makino was formed through the 1981 merger of the R. K. LeBlond Machine Tool Company of Cincinnati and the Makino Milling Machine ...
SFM is a combination of diameter and the velocity of the material measured in feet-per-minute as the spindle of a milling machine or lathe. 1 SFM equals 0.00508 surface meter per second (meter per second, or m/s, is the SI unit of speed). The faster the spindle turns, and/or the larger the diameter, the higher the SFM.
Speed, feed, and depth of cut are called the cutting conditions. [8] They form the three dimensions of the machining process, and for certain operations, their product can be used to obtain the material removal rate for the process: = where – the material removal rate in mm 3 /s, (in 3 /s), – the cutting speed in mm/s, (in/min), – the ...
Machinability Rating= (Speed of Machining the workpiece giving 60min tool life)/( Speed of machining the standard metal) Machinability ratings can be used in conjunction with the Taylor tool life equation, =, in order to determine cutting speeds or tool life. It is known that B1112 has a tool life of 60 minutes at a cutting speed of 100 sfpm.