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Despite a fall in popularity among machine shops, cast iron remains the most popular material for master surfaces (different use from a surface plates) among laboratory metrologists, machine builders, gauge makers, and other high-accuracy industries that have a requirement for gauging flatness. Cast iron that has been properly cast is more ...
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In manufacturing and mechanical engineering, flatness is an important geometric condition for workpieces and tools. Flatness is the condition of a surface or derived median plane having all elements in one plane. [1] Geometric dimensioning and tolerancing has provided geometrically defined, quantitative ways of defining flatness operationally.
Commonly used when measuring the flat surfaces of a hex drive, such as a hex nut. AFF above finished floor A dimension that establishes a distance away from the finished floor. Example would be the top of a coffee table to the shag of the carpet, not where the bottom of the tables feet dig in. AISI: American Iron and Steel Institute
The cooling belts are typically made of low carbon steel and are held under tension within the casting machine to ensure flatness and accuracy. As a "cold" belt enters the mold region, it is heated in the cast zone and is subject to powerful forces caused by thermal expansion. When casting wide strip, these forces must be controlled to ...
Cast iron is made from pig iron, which is the product of melting iron ore in a blast furnace. Cast iron can be made directly from the molten pig iron or by re-melting pig iron, [4] often along with substantial quantities of iron, steel, limestone, carbon (coke) and taking various steps to remove undesirable contaminants.
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Thicknesses can vary significantly; extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered plate, such as plate steel, a class of structural steel. Sheet metal is available in flat pieces or coiled strips.
Steel, stainless steels, hard cast irons, pearlitic malleable iron, titanium, titanium alloys, deep case-hardened steel, other materials harder than 100 HRB: 100: 500 D: HRD: 100: spheroconical diamond † Thin steel and medium case-hardened steel and pearlitic malleable iron: 100: 500 E: HRE: 100: 1 ⁄ 8 in (3.18 mm) ball