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The wet process suffered the obvious disadvantage that, when the slurry was introduced into the kiln, a large amount of extra fuel was used in evaporating the water. Furthermore, a larger kiln was needed for a given clinker output, because much of the kiln's length was committed to the drying process.
For this reason, the early cement industry used the "wet process", in which the raw materials are ground together with water, to produce a slurry, containing 20–50% water. Both Louis Vicat and James Frost used this technique in the early 19th century, and it remained the only way of making rawmix for Portland cement until 1890.
Any wet process in textile engineering, see Wet processing engineering; The wet process in Coffee production; The wet process in Coconut oil production; The wet process used in cement manufacture in Cement kilns; A wet process in the manufacture of Separators for electrochemical cells; The wet process for the production of Phosphoric acid from ...
Cement powder in a bag, ready to be mixed with aggregates and water. [1] Cement block construction examples from the Multiplex Manufacturing Company of Toledo, Ohio, in 1905. A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together.
Contact with wet concrete can cause skin chemical burns due to the caustic nature of the mixture of cement and water (including rainwater). Indeed, the pH of fresh cement water is highly alkaline due to the presence of free potassium and sodium hydroxides in solution (pH ~ 13.5). Eyes, hands and feet must be correctly protected to avoid any ...
The cement reacts with the water through a process called concrete hydration [4] that hardens it over several hours to form a hard matrix that binds the materials together into a durable stone-like material that has many uses. [5] This time allows concrete to not only be cast in forms, but also to have a variety of tooled processes performed.
Cement manufacturing is a very common example of pyroprocessing. The raw material mix ( raw meal ) is fed to a kiln where pyroprocessing takes place. As with most industries, pyroprocessing is the most energy-intensive part of the industrial process.
During this process, a lot of CO 2 (68% of totale emission) is released. [8] After the calcination process, the materials go to the sintering process in the kiln, which is located at the bottom of the tower. The kiln consists of a 67m long tube of 3.9m in diameter with metal on the outside and covered with a fireproof brick on the inside. [8]