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A control loop is the fundamental building block of control systems in general and industrial control systems in particular. It consists of the process sensor, the controller function, and the final control element (FCE) which controls the process necessary to automatically adjust the value of a measured process variable (PV) to equal the value of a desired set-point (SP).
A closed loop controller therefore has a feedback loop which ensures the controller exerts a control action to give a process output the same as the "reference input" or "set point". For this reason, closed loop controllers are also called feedback controllers. [3] The definition of a closed loop control system according to the British ...
Pneumatic field actuators are still widely used because of the advantages of pneumatic energy for control valves in process plant environments. Showing the evolution of analog control loop signaling from the pneumatic to the electronic eras Current loops used for sensing and control signals. A modern electronic "smart" valve positioner is shown ...
Example of a single industrial control loop; showing continuously modulated control of process flow. Piping and instrumentation diagram of pump with storage tank. Symbols according to EN ISO 10628 and EN 62424. A more complex example of a P&ID. A piping and instrumentation diagram (P&ID) is defined as follows:
The accompanying diagram is a general model which shows functional manufacturing levels in a large process using processor and computer-based control. Referring to the diagram: Level 0 contains the field devices such as flow and temperature sensors (process value readings - PV), and final control elements (FCE), such as control valves; Level 1 ...
The discipline of feedforward control as it relates to modern, CPU based automatic controls is widely discussed, but is seldom practiced due to the difficulty and expense of developing or providing for the mathematical model required to facilitate this type of control. Open-loop control and feedback control, often based on canned PID control ...
Its name comes from the information path in the system: process inputs (e.g., voltage applied to an electric motor) have an effect on the process outputs (e.g., speed or torque of the motor), which is measured with sensors and processed by the controller; the result (the control signal) is "fed back" as input to the process, closing the loop.
A feedback control loop is directly controlled by the RTU or PLC, but the SCADA software monitors the overall performance of the loop. For example, a PLC may control the flow of cooling water through part of an industrial process to a set point level, but the SCADA system software will allow operators to change the set points for the flow.