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This is a mobile miniaturized version of the large stationary batch plant. They are used to provide ready mix concrete utilizing a continuous batching process or metered concrete system. The volumetric mobile mixer is a truck that holds sand, rock, cement, water, fiber, and some add mixtures and color depending on how the batch plant is outfitted.
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
The global Ready Mix Concrete (RMC) market is valued at US$394.44 billion in 2017 and is expected to reach US$624.82 billion by the end of 2025, growing at a CAGR of 5.92% between 2016 and 2022. [2] A ready mix concrete plant is generally located inside the city, transporting ready-mixed concrete for projects through concrete truck mixers.
P&IDs are originally drawn up at the design stage from a combination of process flow sheet data, the mechanical process equipment design, and the instrumentation engineering design. During the design stage, the diagram also provides the basis for the development of system control schemes, allowing for further safety and operational ...
This process, and the moving and blending of the slurry, require careful control of the slurry viscosity. Clearly, a thinner slurry is easily obtained by adding more water, but at the expense of high energy consumption for its subsequent removal. In practice, the slurry is therefore made as thick as the plant equipment can handle.
UltraTech Cement Limited is an Indian multinational cement company based in Mumbai.It is the largest manufacturer of grey cement, ready-mix concrete (RMC) and white cement in India and 5th largest around the globe with an installed capacity of 152.70 million tonnes per annum and 119 million tonnes per annum sales volume.
An outline of key instrumentation is shown on Process Flow Diagrams (PFD) which indicate the principal equipment and the flow of fluids in the plant. Piping and Instrumentation Diagrams (P&ID) provide details of all the equipment (vessels, pumps, etc), piping and instrumentation on the plant in a symbolic and diagrammatic form.
Nowadays, fluid pressures of up to 400 bar (5,800 psi) and flow rates of up to 200 m 3 /h (260 cu yd/h) can be achieved, while using piston-type pumps.