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Paintless dent repair may be used on both aluminum and steel panels. Common practical uses for paintless dent repair is the repair of hail damage, door dings, creases, body/feature line dents, and minor collision damage. The method can also be utilized to prepare a damaged panel for repainting by minimizing the use of body filler.
If rust is present on a body panel, the panel was damaged by a collision, or other damage is present, there are several options for repair: fix the damaged panel (minor damage), replacement (excessively damaged panels), or cutting out and replacing a portion of the panel (moderate damage—for many makes of vintage car, small partial patch ...
Sectioning a car is removing a horizontal section from its lower body, lowering the remaining top section onto the bottom one, and welding the result back together, reducing the body's and thus the car's overall height. [7] Like a top chop, it has the advantage of reducing a car's frontal area and wind resistance. This sort of bodywork is ...
Body in white, partially outfitted to highlight the safety systems fitted to the vehicle. Body in white (BIW) is the stage in automobile manufacturing in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies, or trim (glass, door locks/handles, seats, upholstery, electronics, etc.) have been integrated into the structure.
BMW plant in Leipzig, Germany: Spot welding of BMW 3 series car bodies with KUKA industrial robots. Spot welding is typically used when welding particular types of sheet metal, welded wire mesh or wire mesh. Thicker stock is more difficult to spot weld because the heat flows into the surrounding metal more easily. Spot welding can be easily ...
Vehicle structure has shifted from the traditional body-on-frame architecture to the lighter unitized/integrated body structure that is now used for most cars. [10] Integral frame and body construction requires more than simply welding an unstressed body to a conventional frame. In a fully integrated body structure, the entire car is a load ...
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In friction stir spot welding, individual spot welds are created by pressing a rotating tool with high force onto the top surface of two sheets that overlap each other in the lap joint. The frictional heat and the high pressure plastify the workpiece material, so that the tip of the pin plunges into the joint area between the two sheets and ...