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The Toyota Production System (TPS) is an integrated socio-technical system, developed by Toyota, that comprises its management philosophy and practices. The TPS is a management system [ 1 ] that organizes manufacturing and logistics for the automobile manufacturer, including interaction with suppliers and customers.
The Toyota Way is a set of principles defining the organizational culture of Toyota Motor Corporation. [1] [2] The company formalized the Toyota Way in 2001, after decades of academic research into the Toyota Production System and its implications for lean manufacturing as a methodology that other organizations could adopt. [3]
Whilst these ideas, with their associated lists of how-tos, are probably good ideas they may miss the essential nature of Genchi Genbutsu which is less to "visit" and more to "know" by being there. Toyota has high levels of management presence on the production line whose role is to "know" and to constantly improve.
The customers draw products from the 'shelves' as needed and this can be detected by the supplier who then initiates a replenishment of that item. It was the observation that this 'way of working' could be transferred from retail to manufacturing that is one of the cornerstones of the Toyota Production System (TPS).
Toyota do Brasil Ltda. São Bernardo do Campo, São Paulo – Corolla & Hilux parts. Production of Land Cruiser Bandeirantes started in 1958 (first plant outside Japan). Vehicle production ended in 2001. Shut down in 2023. [27] Indaiatuba, São Paulo – Corolla saloon. Production started in 1998. [28] Shut down in 2024. [29]
Toyota Kata; Toyota Production System; Z. Zero-defects mentality This page was last edited on 15 February 2024, at 15:18 (UTC). Text is available under the ...
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GM saw the joint venture as a way to get access to quality small cars [6] and an opportunity to learn about the Toyota Production System and The Toyota Way, a series of lean manufacturing and management philosophies that had made the company a leader in the automotive manufacturing and production industry. [9]