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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
Machine screws with different thread diameters Hex key set with metric sizes from 2 mm to 10 mm according to sizes for use with ISO 262 screw sizes (except 3.5 mm for M6 internal set screw) For each size bolt or screw and type of head, there is a corresponding size driver prescribed by various ISO standards, including:
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
BS 93:1951 — Specification for British Association (B.A.) screw threads with tolerances for sizes 0 B.A. to 16 B.A. BS 93:2008 — British Association (B.A.) screw threads — Requirements The angle of the thread is 47.5° [ 4 ] : 2 and the depth of thread is 0.6 times the pitch with rounded tops and bottoms.
Metric Screw Threads - MJ Profile: V Thread Form BS 84: Tables of BS Whitworth, BS Fine and BS Pipe Threads: V Thread Form (55°) 1 ⁄ 4 ″-20 BSW ISO 68-1:1998: ISO general purpose screw threads—Basic profile—Part 1: Metric screw threads: V Thread Form ISO 68-2:1998: ISO general-purpose screw threads—Basic profile—Part 2: Inch screw ...
One aspect of this method of sizing is that the size increment between drill bits becomes larger as bit sizes get smaller: 100% for the step from 1/64 to 1/32, but a much smaller percentage between 1 47/64 and 1 3/4. Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch.
From top: Spade, brad point, masonry, and twist drills bits Drill bit (upper left), mounted on a pistol-grip electric drill A set of masonry drills. A drill bit is a cutting tool used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of ...
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.