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Abrasive flow machining (AFM), also known as abrasive flow deburring [1] or extrude honing, [2] is an interior surface finishing process characterized by flowing an abrasive-laden fluid through a workpiece. [1] [3] [2] This fluid is typically very viscous, having the consistency of putty, [2] [3] or dough. [1]
Magnetic Abrasive Finishing refers to using 1 μm - 2 mm iron particles mixed with an abrasive to apply the machining force through manipulation of the particles with a magnetic field. The magnetic particle and abrasive mixture is commonly referred to the "magnetic brush" because it appears and behaves similar to a wire brush.
Abrasive machining is a machining process where material is removed from a workpiece using a multitude of small abrasive particles. Common examples include grinding, honing, and polishing. Abrasive processes are usually expensive, but capable of tighter tolerances and better surface finish than other machining processes
A wheel machine is a high-power, high-efficiency blasting operation with recyclable abrasive (typically steel or stainless-steel shot, cut wire, grit, or similarly sized pellets). Specialized wheel blast machines propel plastic abrasive in a cryogenic chamber and is usually used for deflashing plastic and rubber components.
The condition of the material at hand determines what type of abrasive will be applied. The first stage, if the material is unfinished, starts with a rough abrasive (perhaps 60 or 80 grit) and each subsequent stage uses a finer abrasive, such as 120, 180, 220/240, 320, 400 and higher grit abrasives, until the desired finish is achieved.
In chemical-assisted ultrasonic machining (CUSM), a chemically reactive abrasive fluid is used to ensure greater machining of glass and ceramic materials. Using an acidic solution, such as hydrofluoric acid, machining characteristics such as material removal rate and surface quality can be improved greatly compared to traditional ultrasonic ...
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