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Pipe cutting or pipe profiling is a mechanized industrial process that removes material from pipe or tubing to create a desired profile. Typical profiles include straight cuts, mitres, saddles and midsection holes. These complex cuts are usually required to allow a tight fit between two parts that are to be joined via arc welding.
An annular cutter (also called a core drill, core cutter, broach cutter, trepanning drill, hole saw, or cup-type cutter) is a form of core drill used to create holes in metal. An annular cutter, named after the annulus shape , cuts only a groove at the periphery of the hole and leaves a solid core or slug at the center.
Pipecutter Cutting copper pipe with a close quarters tubing cutter. A pipecutter is a type of tool used to cut pipe. Depending on the metal of the pipe, a pipecutter can often provide a faster, cleaner and more convenient way of cutting pipe than using a hacksaw. There are two types of pipe cutters.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs.
In general, cutting force can be calculated using the formula: CF =L x T x ζmax Cutting force will be in Newton (N) Where, L = Cut length in mm,(perimeter of profile to be cut) Ex: 40 mm square to be cut will have cut length of 160 mm T = Sheet metal thickness in mm, ζmax = Maximum shear strength of sheet metal in MPa
A Forstner bit could bore the mounting hole for the hinge, but particle board and MDF are very abrasive materials, and steel cutting edges soon wear. A tungsten carbide cutter is needed, but the complex shape of a forstner bit is difficult to manufacture in carbide, so this special drill bit with a simpler shape is commonly used.