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With the unique geometry of the teeth of carbide circular saws, the heat, developed by the cutting process is transferred into the chips and carried away with the chips. The cut surfaces stay cool. Therefore, carbide saws were also called cold saws. Other names include cold cut saws, cold circular saws, cold cut off saws or circular cold saws.
To achieve optimal surface speed and cutting conditions, burrs are rapidly rotated at high speeds, often in the range of thousands or tens of thousands of RPM, which is typically the maximum speed supported by a given spindle. The cutters depicted in the image, being made of tungsten carbide, can withstand and operate at these elevated speeds.
The first cemented carbide developed was tungsten carbide (introduced in 1927) which uses tungsten carbide particles held together by a cobalt metal binder. Since then, other cemented carbides have been developed, such as titanium carbide, which is better suited for cutting steel, and tantalum carbide, which is tougher than tungsten carbide. [1]
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools).They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter).
When machining a tough material such as stainless steel, however, shallow flutes and a squared-off cutting edge will optimize material removal and tool life. A wide variety of materials are used to produce the cutting tools. Carbide inserts are the most common because they are good for high production milling.
Some of them, including titanium carbide and tungsten carbide, are important industrially and are used to coat metals in cutting tools. [3] The long-held view is that the carbon atoms fit into octahedral interstices in a close-packed metal lattice when the metal atom radius is greater than approximately 135 pm: [2]
To solve this problem, solid tungsten carbide twist bits, which drill quickly through the board while providing a moderately long life, are almost always used. Carbide PCB bits are estimated to outlast high-speed steel bits by a factor of ten or more. Other options sometimes used are diamond or diamond-coated bits.
The tungsten carbide tips are capable of operating at much higher temperatures than solid HSS, therefore, TCT saw blades are usually run at much higher surface speeds. This allows carbide-tipped blades to cut at faster rates and still maintain an acceptable chip load per tooth.