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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
The sulfur in vulcanized rubber insulation attacked bare copper wire so the conductors were tinned to prevent this. The conductors reverted to being bare when rubber ceased to be used. Diagram of a simple electrical cable with three insulated conductors, with IEC colour scheme
Copper wires in a cable may be bare, or they may be plated with a thin layer of another metal, most often tin but sometimes gold, silver or some other material. Tin, gold, and silver are much less prone to oxidation than copper, which may lengthen wire life, and makes soldering easier. Tinning is also used to provide lubrication between strands.
An example of a copper alloy conductor is cadmium copper wire, which is used for railroad electrification in North America. [5] In Britain the BPO (later Post Office Telecommunications ) used cadmium copper aerial lines with 1% cadmium for extra strength; for local lines 40 lb/mile (1.3 mm dia) and for toll lines 70 lb/mile (1.7 mm dia).
This means that all pure copper (Cu) wires (which have not been subjected to distortion of their crystalline structure etc.), irrespective of their shape and size, have the same resistivity, but a long, thin copper wire has a much larger resistance than a thick, short copper wire. Every material has its own characteristic resistivity.
This does not include the uninsulated ground wire. For instance, if the cable lists "12-2 AWG", it means there are two insulated 12-gauge wires (a black and a white wire), plus a ground wire. If the label says "12-3", this cable has four conductors—three 12-gauge insulated wires and a bare copper ground wire. [5]