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Continuous reactors (alternatively referred to as flow reactors) carry material as a flowing stream. Reactants are continuously fed into the reactor and emerge as continuous stream of product. Continuous reactors are used for a wide variety of chemical and biological processes within the food , chemical and pharmaceutical industries.
Continuous flow reactors allow good control over reaction conditions including heat transfer, time, and mixing. The residence time of the reagents in the reactor (i.e. the amount of time that the reaction is heated or cooled) is calculated from the volume of the reactor and the flow rate through it:
The continuous stirred-tank reactor (CSTR), also known as vat-or backmix reactor, mixed flow reactor (MFR), or a continuous-flow stirred-tank reactor (CFSTR), is a common model for a chemical reactor in chemical engineering and environmental engineering. A CSTR often refers to a model used to estimate the key unit operation variables when using ...
The most common basic types of chemical reactors are tanks (where the reactants mix in the whole volume) and pipes or tubes (for laminar flow reactors and plug flow reactors) Both types can be used as continuous reactors or batch reactors, and either may accommodate one or more solids ( reagents , catalysts , or inert materials), but the ...
The plug flow reactor model (PFR, sometimes called continuous tubular reactor, CTR, or piston flow reactors) is a model used to describe chemical reactions in continuous, flowing systems of cylindrical geometry.
The microreactor is usually a continuous flow reactor (contrast with/to a batch reactor). Microreactors can offer many advantages over conventional scale reactors, including improvements in energy efficiency, reaction speed and yield, safety, reliability, scalability, on-site/on-demand production, and a much finer degree of process control.
A Continuous Oscillatory Baffled Reactor (COBR) is a specially designed chemical reactor to achieve plug flow under laminar flow conditions. Achieving plug flow has previously been limited to either a large number of continuous stir tank reactors (CSTR) in series or conditions with high turbulent flow.
ThalesNano's first productirst product, the H-Cube continuous-flow hydrogenation reactor, won an R&D 100 Award in 2005, [1] and has since been adopted by 20 out of the 20 top pharmaceutical companies.