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High-speed steel (HSS or HS) is a subset of tool steels, commonly used as cutting tool material. It is superior to high-carbon steel tools in that it can withstand higher temperatures without losing its temper (hardness). This property allows HSS to cut faster than high carbon steel, hence the name high-speed steel.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Machining is a form of subtractive manufacturing, [1] which utilizes machine tools, in contrast to additive manufacturing (e.g. 3D printing), which uses controlled addition of material. Machining is a major process of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and ...
The company developed the first drop-tank wire EDM in 1994, [6] and HQSF (High-Quality Surface Finish) technology with patented uSc additive in 1996, [6] increasing the ability to finish parts without hand polishing when using a ram EDM. In 2003, Makino developed the first conventional horizontal wire EDM that automatically threads and machines ...
In the 1990s, Mastercam significantly expanded its capabilities, introducing 3D design and machining functionalities along with high-speed machining options to cater to the increasing demand for precision in manufacturing.
Ultra-high speed grinding (UHSG) can run at speeds higher than 40,000 fpm (200 m/s), taking 41 s to remove 1 in 3 (16 cm 3) of material, but is still in the research-and-development (R&D) stage. It also requires high spindle power and high spindle speeds.
Multiaxis machining is a manufacturing process that involves tools that move in 4 or more directions and are used to manufacture parts out of metal or other materials by milling away excess material, by water jet cutting or by laser cutting. This type of machining was originally performed mechanically on large complex machines.
Grinding as a type of machining is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications, it tends to be a finishing operation and removes comparatively little metal ...