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A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
A typical restriction is the refusal to allow OT systems to perform safety functions (particularly in the nuclear environment), instead relying on hard-wired control systems to perform such functions; this decision stems from the widely recognized issue with substantiating software (e.g. code may perform marginally differently once compiled).
Siemens SIMATIC S7-300 PLC CPU with three I/O modules attached. As with other programmable logic controllers, SIMATIC devices are intended to separate the control of a machine from the machine's direct operation, in a more lightweight and versatile manner than controls hard-wired for a specific machine. Early SIMATIC devices were transistor ...
This allows SCADA system engineers to perform both the design and implementation of a program to be executed on an RTU or PLC. A programmable automation controller (PAC) is a compact controller that combines the features and capabilities of a PC-based control system with that of a typical PLC. PACs are deployed in SCADA systems to provide RTU ...
A functional block diagram, in systems engineering and software engineering, is a block diagram that describes the functions and interrelationships of a system. The functional block diagram can picture: [1] functions of a system pictured by blocks; input and output elements of a block pictured with lines; the relationships between the functions ...
A "rung" in the ladder represents a rule. When implemented with relays and other electro-mechanical devices, the various rules execute simultaneously and immediately. When implemented in a programmable logic controller, the rules are typically executed sequentially by software in a continuous loop, or "scan".
Standard IEC 61131 is divided into several parts: [3]. Part 1: General information. It is the introductory chapter; it contains definitions of terms that are used in the subsequent parts of the standard and outlines the main functional properties and characteristics of PLCs.
PLC technicians maintain backups, documentation, and software revisions as part of maintaining these computer-based control systems. Scheduled maintenance and the commissioning of systems are also important aspects of the work. PLC technicians consult technical documentation, drawings, schematics, and manuals.