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Notching is a metal-cutting process used on sheet-metal or thin bar-stock, sometimes on angle sections or tube. A shearing or punching process is used in a press, so as to cut vertically down and perpendicular to the surface, working from the edge of a work-piece.
For standardized testing of fracture toughness by the Charpy impact method, specimen and notch dimensions are most often taken from American standard ASTM E23, or British standard BS EN ISO 148-1:2009. For all notch types, a key parameter in governing stress concentration and failure in notched materials is the notch tip curvature or radius. [1]
When sheet metal is bent, it stretches in length. The bend deduction is the amount the sheet metal will stretch when bent as measured from the outside edges of the bend. The bend radius refers to the inside radius. The formed bend radius is dependent upon the dies used, the material properties, and the material thickness.
An interior or exterior corner, with an angle or type of bevel, is called a "chamfer". Fillet geometry, when on an interior corner is a line of concave function , whereas a fillet on an exterior corner is a line of convex function (in these cases, fillets are typically referred to as rounds).
A brake is a metalworking machine that allows the bending of sheet metal. A cornice brake only allows for simple bends and creases, while a box-and-pan brake also allows one to form box and pan shapes. It is also known as a bending machine or bending brake or in Britain as a sheet metal folder or just a folder.
Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its ...