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The connector is circular in shape, with a flattened top edge; the original design specification carried an output electric power of 3–50 kW for charging battery electric vehicles using single-phase (230V) or three-phase (400V) alternating current (AC), with a typical maximum of 32 A 7.2 kW using single-phase AC and 22 kW with three-phase AC ...
To minimize confusion, it is best to describe a connector using: the manufacturer's name, exact connector series, and optionally the pitch, such as "JST-XH" or "JST-XH-2.50mm" or "2.50mm JST XH-series" or other variations. The official J.S.T. Co. website allows users to check certain models for their authenticity and specifications. [26]
Two pin sizes are standard in the jacks for this size plug body, 2.1 mm (0.083 in) and 2.5 mm (0.098 in), and the plugs should match. If the size is not known, it is difficult to distinguish by eye or measurement between the 2.1mm and 2.5mm ID plugs; some suppliers suggest simple methods.
On the female socket, the major key is 4 mm deep at the 6-o'clock position. The width of the major key defines the current rating: 32 A plugs have a narrower 5 mm wide groove, while 16 A plugs have a wider 8 mm groove, and therefore 32 A plugs can be used with 16 A sockets but 16 A plugs cannot be used with 32 A sockets.
There are a number of sizes listed below that appear to be quite similar, and while the tolerances of these connectors are typically indicated as ±0.05 or ±0.03 mm by the manufacturers, there is still ambiguity as to whether two sizes differing by only 0.05 mm (or where the specification is only given to the nearest 0.10 mm) warrants listing ...
The important socket dimensions which the standard does specify are: A minimum insertion of 9.6 mm from the face of the socket-outlet to the first point of contact with a live part, [67] a minimum distance of 9.5 mm from the line and neutral apertures to the periphery of the socket face, [68] and not to exceed dimensions for the apertures of 7. ...
The connection may be removable (as for portable equipment), require a tool for assembly and removal, or serve as a permanent electrical joint between two points. [2] An adapter can be used to join dissimilar connectors. Most electrical connectors have a gender – i.e. the male component, called a plug, connects to the female component, or socket.
There were two ⌀3.2 mm negative pins spaced 9.5 mm apart and two ⌀4.0 mm positive pins spaced 14.3 mm apart. Negative and positive pins were spaced 18.1 mm apart. It was used in some early transistor radio amplifiers with a Class B output stage, allowing the loud speaker to be connected between the amplifier output and the battery center tap.