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Corrosion monitoring is the use of a corrator (corrosion meter) or set of methods [1] and equipment to provide offline or online information about corrosion rate expressed in mpy (mill per year). [ 2 ] - for better care and to take or improve preventive measures to combat and protect against corrosion .
N.B. Pilling and R.E. Bedworth [2] suggested in 1923 that metals can be classed into two categories: those that form protective oxides, and those that cannot. They ascribed the protectiveness of the oxide to the volume the oxide takes in comparison to the volume of the metal used to produce this oxide in a corrosion process in dry air.
This analysis is performed on circuit inspection results to determine and optimize circuit corrosion rates and measured thickness/dates for circuit components. Corrosion Circuits are utilized in the Integrity Management Plan (IMP) which forms a part of the overall Asset integrity management system and is an integral part of any RBI analysis ...
The rate of corrosion (R) is calculated as = where k is a constant, W is the weight loss of the metal in time t, A is the surface area of the metal exposed, and ρ is the density of the metal (in g/cm 3). Other common expressions for the corrosion rate is penetration depth and change of mechanical properties.
Corrosion loop(s) are systematized analysis "loops" used during Risk-based inspection analysis. Both terms “RBI Corrosion loops” or “RBI corrosion circuits” are generic terms used to indicate the systematization of piping systems into usable and understandable parts associated with corrosion.
The salt spray test (or salt fog test) is a standardized and popular corrosion test method, used to check corrosion resistance of materials and surface coatings.Usually, the materials to be tested are metallic (although stone, ceramics, and polymers may also be tested) and finished with a surface coating which is intended to provide a degree of corrosion protection to the underlying metal.
The corrosion rate of copper in most drinkable waters is less than 2.5 μm/year, at this rate a 15 mm tube with a wall thickness of 0.7 mm would last for about 280 years. In some soft waters the general corrosion rate may increase to 12.5 μm/year, but even at this rate it would take over 50 years to perforate the same tube.
The corrosion rate of copper in most potable waters is less than 2.5 μm/year, at this rate a 15 mm tube with a wall thickness of 0.7 mm would last for about 280 years. [2] In some soft waters the general corrosion rate may increase to 12.5 μm/year, but even at this rate it would take over 50 years to perforate the same tube.