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The inner radius of the bend formed in the metal is determined not by the radius of the upper tool, but by the lower die width. Typically, the inner radius is equal to 1/6 of the V-width used in the forming process. The press usually has some sort of back gauge to position depth of the bend along the workpiece. The backgauge can be computer ...
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
The bend deduction BD is defined as the difference between the sum of the flange lengths (from the edge to the apex) and the initial flat length. The outside set back (OSSB) is the length from the tangent point of the radius to the apex of the outside of the bend. The bend deduction (BD) is
Bend radius, which is measured to the inside curvature, is the minimum radius one can bend a pipe, tube, sheet, cable or hose without kinking it, damaging it, or shortening its life. The smaller the bend radius, the greater the material flexibility (as the radius of curvature decreases , the curvature increases ).
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.
The TRIP effect can also be utilized in forming operations, where improvements to ductility enable greater bend angles and more aggressive forming operations without cracking. The most common TRIP range of steels comprises 2 cold rolled grades in both uncoated and coated formats (TRIP 690 and TRIP 780) and one hot rolled grade (TRIP 780 ...
Ceramics are usually very brittle, and their flexural strength depends on both their inherent toughness and the size and severity of flaws. Exposing a large volume of material to the maximum stress will reduce the measured flexural strength because it increases the likelihood of having cracks reaching critical length at a given applied load.
XM (requires an eXternal electro-mechanical adapter) – Technically the same as EM, but such adapter usually consists of 2 parts: a pseudo-card with pin routing and physical enclosure size that perfectly match the target slot and a break-out box (a card reader) that holds a real card. Such adapter is the least comfortable to use.