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A power tool is a tool that is actuated by an additional power source and mechanism other than the solely manual labor used with hand tools. The most common types of power tools use electric motors. Internal combustion engines and compressed air are also commonly used. Tools directly driven by animal power are not
A welding power supply is a device that provides or modulates an electric current to perform arc welding. [1] There are multiple arc welding processes ranging from Shielded Metal Arc Welding (SMAW) to inert shielding gas like Gas metal arc welding (GMAW) or Gas tungsten arc welding (GTAW).
All of these types of shocks come from the welding electrode terminal. Often these shocks are minor and are misdiagnosed as being an issue with a power tool or the power supply to the welder's area. However, the more likely cause is from stray welding current which occurs when current from the welding cables leaks into the welder's work area.
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
[1] [2] [3] The RF power generator converts line power to high-frequency, high-voltage power for welding. Typical voltages are 1kVAC – 1.5kVAC at a frequency of 27.12 MHz. [1] The power needed for welding is based on the area of the weld, thickness, and the material. [2] The control unit is the system used for operating the machine.
The apparatus used for induction welding processes includes a radio frequency power generator, a heating station, the work piece material, and a cooling system. The power generator comes in either the form of solid state or vacuum tube and is used to provide an alternating current of 230-340 V or a frequency of 50–60 Hz to the system.
Because the power normally supplied to the welding machine is high-voltage alternating current, the welding transformer is used to reduce the voltage and increase the current. As a result, instead of 220 V at 50 A, for example, the power supplied by the transformer is around 17–45 V at currents up to 600 A.
SAW strip-cladding utilizes a flat strip electrode (e.g. 60 mm wide x 0.5 mm thick). DC or AC power can be used, and combinations of DC and AC are common on multiple electrode systems. Constant voltage welding power supplies are most commonly used; however, constant current systems in combination with a voltage sensing wire-feeder are available.