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A bean-to-bar company produces chocolate by processing cocoa beans into a product in-house, rather than melting chocolate from another manufacturer. Some are large companies that own the entire process for economic reasons; others are small- or micro-batch producers and aim to control the whole process to improve quality, working conditions, or environmental impact.
A typical pod contains 30 to 40 beans and about 400 dried beans are required to make 1 pound (450 g) of chocolate. Cocoa pods weigh an average of 400 g (14 oz) and each one yields 35 to 40 g (1.2 to 1.4 oz) dried beans; this yield is 9–10% of the total weight in the pod. [35] One person can separate the beans from about 2000 pods per day.
Chocolate's quality is heavily impacted by the basic raw materials and various steps of its manufacturing process. Traditional chocolate-making steps include conching, tempering, emulsification, flavouring, fermentation, drying, roasting, and grinding cocoa seeds, which are then combined with materials such as cocoa mass, sugar, cocoa butter, and, in certain cases, milk components. [2]
Cocoa beans drying in the sun. There are different categories of cocoa beans. The traditional varieties of Forastero, Criollo and Trinitario, while still used in marketing materials, are no longer considered to have a botanical basis. The categories bulk and flavor cocoa are used to distinguish quality of beans. As of 2017, 95% of cocoa ...
That is only 0.05% of the cacao trees that INIAP analyzed in their field research. [7] In 2013, groves of 100-120 year old cocoa trees were discovered by To'ak Chocolate in the valley of Piedra de Plata located in the mountains of the Arriba cacao-growing region of Ecuador in the province of Manabi.
As of 2022, the Ivory Coast was the world's largest exporter of cocoa beans, with exports totaling $3.33 billion. The leading markets for Ivorian cocoa beans were the Netherlands, Belgium, the United States, Malaysia, and Germany. Notably, Brazil, Canada, and Mexico emerged as the fastest-growing export markets between 2021 and 2022.
Theobroma cacao (cacao tree or cocoa tree) is a small (6–12 m (20–39 ft) tall) evergreen tree in the Malvaceae family. [1] [3] Its seeds - cocoa beans - are used to make chocolate liquor, cocoa solids, cocoa butter and chocolate. [4] Although the tree is native to the tropics of the Americas, the largest producer of cocoa beans in 2022 was ...
Niche Cocoa started as Commodity Processing company with three associates all from different backgrounds two years after the company was established, Poku bought all of his partners' shares making it an entirely Ghanaian owned company. In 2011, Niche Cocoa company limited was then modified into Niche Cocoa.