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Semi-solid metal casting (SSM) is a near net shape variant of die casting. [1] The process is used today with non-ferrous metals, such as aluminium, copper, [2] and magnesium. It can work with higher temperature alloys that lack suitable die materials. The process combines the advantages of casting and forging.
It contributed to the casting needs provided by Saginaw Metal Casting Operations and Defiance Foundry. After the Corvair was cancelled the factory switched to casting the engine block and cylinder heads for the Chevrolet 2300 engine used in the Chevrolet Vega GM H platform , the Iron Duke engine used in both the GM N platform and GM L platform ...
Permanent mold casting is a metal casting process that employs reusable molds ("permanent molds"), usually made from metal. The most common process uses gravity to fill the mold. However, gas pressure or a vacuum are also used. A variation on the typical gravity casting process, called slush casting, produces hollow castings.
Melting metal in a crucible for casting A metal die casting robot in an industrial foundry. Melting is performed in a furnace. Virgin material, external scrap, internal scrap, and alloying elements are used to charge the furnace. Virgin material refers to commercially pure forms of the primary metal used to form a particular alloy.
Kokomo Casting Plant is a Stellantis North America automotive factory in Kokomo, Indiana that manufactures aluminum parts for automotive components, transaxle cases, engine blocks, propulsion transmissions. [1] The factory opened in 1965 and was expanded in 1969, 1986, 1995, and 1997. It is the largest die casting factory in the world. [2]
The Giga Press program is a series of aluminium die casting machines manufactured for Tesla, initially by Idra Group in Italy. Idra presses were the largest high-pressure die casting machines in production as of 2020, with a clamping force of 55,000 to 61,000 kilonewtons (5,600 to 6,200 tf).