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Some alloying elements are only soluble in small amounts, whereas some solvent and solute pairs form a solution over the whole range of binary compositions. Generally, higher solubility is seen when solvent and solute atoms are similar in atomic size (15% according to the Hume-Rothery rules) and adopt the same crystal structure in
Iron, for example, can hold a maximum of 6.67% carbon. Although the elements of an alloy usually must be soluble in the liquid state, they may not always be soluble in the solid state. If the metals remain soluble when solid, the alloy forms a solid solution, becoming a homogeneous structure consisting of identical crystals, called a phase.
This term is often used in the field of metallurgy to refer to the extent that an alloying element will dissolve into the base metal without forming a separate phase. The solvus or solubility line (or curve) is the line (or lines) on a phase diagram that give the limits of solute addition.
Hume-Rothery rules, named after William Hume-Rothery, are a set of basic rules that describe the conditions under which an element could dissolve in a metal, forming a solid solution. There are two sets of rules; one refers to substitutional solid solutions, and the other refers to interstitial solid solutions.
The alloying elements tend to form either solid solutions, compounds or carbides. Nickel is soluble in ferrite; therefore, it usually forms Ni 3 Al. Aluminum dissolves in ferrite and forms Al 2 O 3 and AlN. Silicon is also soluble and usually forms SiO 2 •M x O y. Manganese mostly dissolves in ferrite forming MnS, MnO•SiO 2, but also ...
Gold, for example, dissolves easily in mercury, even at room temperature. Even in solid metals, the solubility can be extensive. If the structures of the two metals are the same, there can even be complete solid solubility, as in the case of electrum, an alloy of silver and gold. At times, however, two metals will form alloys with different ...
The IUPAC definition of a solid solution is a "solid in which components are compatible and form a unique phase". [3]The definition "crystal containing a second constituent which fits into and is distributed in the lattice of the host crystal" given in refs., [4] [5] is not general and, thus, is not recommended.
Soluble boron arranges in steels along grain boundaries. This inhibits the γ-α transformations (austenite to ferrite transformation) by diffusion and therefore increases the hardenability, with an optimal range of ~ 0.0003 to 0.003% B. [1] Additionally Fe 2 B has been found to precipitate at grain boundaries, which may also retard the γ-α transformations . [1]