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As the equivalent carbon content rises, the weldability of the alloy decreases. [4] High-strength low-alloy steels (HSLA) were developed especially for welding applications during the 1970s, and these generally easy to weld materials have good strength, making them ideal for many welding applications. [5]
When the carbon equivalent is between 0.40 and 0.60 weld preheat may be necessary. When the carbon equivalent is above 0.60, preheat is necessary, postheat may be necessary. The following carbon equivalent formula is used to determine if a spot weld will fail in high-strength low-alloy steel due to excessive hardenability: [2]
The energy from the impact plasticizes the materials, forming a weld, even though only a limited amount of heat is generated. The process is commonly used for welding dissimilar materials, including bonding aluminum to carbon steel in ship hulls and stainless steel or titanium to carbon steel in petrochemical pressure vessels. [51]
The carbon content of 304L (UNS 30403) is restricted to a maximum of 0.035%, which prevents sensitization during welding. Sensitization is the formation of chromium carbides along grain boundaries when stainless steel is exposed to temperatures in the approximate range of 480–820 °C (900–1,500 °F).
Stainless steels can be stabilized against this behavior by addition of titanium, niobium, or tantalum, which form titanium carbide, niobium carbide and tantalum carbide preferentially to chromium carbide, by lowering the content of carbon in the steel and in case of welding also in the filler metal under 0.02%, or by heating the entire part ...
Other arc welding processes use alternative methods of protecting the weld from the atmosphere as well – shielded metal arc welding, for example, uses an electrode covered in a flux that produces carbon dioxide when consumed, a semi-inert gas that is an acceptable shielding gas for welding steel. Improper choice of a welding gas can lead to a ...