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After building of a new refractory-lined industrial furnace or equipment, or refractory maintenance or relining of existing equipment, a necessary step is the start-up of the operation, which usually involves heating-up the unit in a controllable way, in order to prevent spalling or shortening of the materials' predicted lifetime.
In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 9 in × 4 + 1 ⁄ 2 in × 3 in (229 mm × 114 mm × 76 mm) and 9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in (229 mm × 114 mm × 64 mm). [2]
Refractory bricks in a torpedo car used for hauling molten iron. In materials science, a refractory (or refractory material) is a material that is resistant to decomposition by heat or chemical attack and that retains its strength and rigidity at high temperatures. [1]
Fire clay in a furnace. Fire clay is a range of refractory clays used in the manufacture of ceramics, especially fire brick.The United States Environmental Protection Agency defines fire clay very generally as a "mineral aggregate composed of hydrous silicates of aluminium (Al 2 O 3 ·2SiO 2 ·2H 2 O) with or without free silica."
Calderys, a subsidiary of Imerys, is a multinational company specialized in producing heat resistant monolithic refractory products. [1] Calderys is headquartered at Issy-Les-Moulineaux on the outskirts of Paris, with over 2,000 employees and 18 plants in more than 30 countries.
Clay tiles are usually about 2 feet (0.61 m) long, available in various sizes and shapes, and are installed in new construction as the chimney is built. A refractory cement is used between each tile. Metal liners may be stainless steel, aluminum, or galvanized iron and may be flexible or rigid pipes.