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Injection molding of liquid silicone rubber (LSR) is a process to produce pliable, durable parts in high volume.. Liquid silicone rubber is a high purity platinum cured silicone with low compression set, good stability and ability to resist extreme temperatures of heat and cold ideally suitable for production of parts, where high quality is required.
Silicones also exhibit good chemical resistance and high-temperature resistance (205 °C, 400 °F and higher). For this reason, silicone molds are suitable for casting low-melt metals and alloys (e.g. zinc, tin, pewter, and Wood's metal). RTV silicone rubbers are, however, generally expensive – especially platinum-cure.
A variety of fillers can be used in silicone rubber, although most are non-reinforcing and lower the tensile strength. Silicone rubber is available in a range of hardness levels, expressed as Shore A or IRHD between 10 and 100, the higher number being the harder compound. It is also available in virtually any colour, and can be colour matched.
Two-part silicone systems are used as rubber molds to cast resins, foams, rubber, and low-temperature alloys. A silicone mold generally requires little or no mold-release or surface preparation, as most materials do not adhere to silicone. For experimental uses, ordinary one-part silicone can be used to make molds or to mold into shapes.
Silicone grease is widely used as a temporary sealant and a lubricant for interconnecting ground glass joints, as is typically used in laboratory glassware.Although silicones are normally assumed to be chemically inert, several historically significant compounds have resulted from unintended reactions with silicones.
One method is to heat a thin layer of sodium silicate into a gel and then into a hard film. To make the coating water-resistant, high temperatures of 100 °C (212 °F; 373 K) are needed. [16] The temperature is slowly raised to 150 °C (302 °F; 423 K) to dehydrate the film and avoid steaming and blistering.