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A thousandth of an inch is a derived unit of length in a system of units using inches. Equal to 1 ⁄ 1000 of an inch, a thousandth is commonly called a thou / ˈ θ aʊ / (used for both singular and plural) or, particularly in North America, a mil (plural mils). The words are shortened forms of the English and Latin words for "thousand" (mille ...
the outer diameter of a pin may be ground to 0.0005 inches (0.013 mm) oversize because it is known that subsequent heat-treatment of the pin is going to cause it to shrink by 0.0005 inches (0.013 mm). A hole may be drilled 0.012 inches (0.30 mm) undersize to allow for the material that will be removed by subsequent reaming.
The Birmingham gauge ranges from 5/0 or 00000, the lowest gauge number corresponding to the largest size of 0.500 inches (12.7 mm), to 36, the highest gauge number corresponding to the smallest size of 0.004 inches (0.10 mm). The increments between gauge sizes are not linear and vary. [2] At higher gauge numbers, the increment between the two ...
The actual amount bigger/smaller depends on the base dimension. For a shaft of the same size, h6 would mean 10+0−0.009, which means the shaft may be as small as 0.009 mm smaller than the base dimension and 0 mm larger. This method of standard tolerances is also known as Limits and Fits and can be found in ISO 286-1:2010 (Link to ISO catalog).
Note: 0.01 millimeter = 0.000393 inch, and 0.002 millimeter = 0.000078 inch (78 millionths) or alternatively, 0.0001 inch = 0.00254 millimeters. Therefore, metric micrometers provide smaller measuring increments than comparable inch unit micrometers—the smallest graduation of an ordinary inch reading micrometer is 0.001 inch; the vernier type ...
Material thickness affects costs as a function of the length of time to etch through. Most alloys etch at rates between 0.0005–0.001 in (0.013–0.025 mm) of depth per minute per side. In general, steel, copper or aluminium workpieces with a thicknesses up to 0.020 in (0.51 mm), part costs will approximate $0.15–0.20 per square inch.
For most lathe boring applications, tolerances greater than ±0.010 in (±0.25 mm) are easily held. Tolerances from there down to ±0.005 in (±0.13 mm) are usually held without especial difficulty or expense, even in deep holes. Tolerances between ±0.004 in (±0.10 mm) and ±0.001 in (±0.025 mm) are where the challenge begins rising.
Ordinary 150 mm (6 in) digital calipers made of stainless steel have a rated accuracy of 0.02 mm and a resolution of 0.01 mm (0.0005 in). [11] The same technology is used for longer calipers, but accuracy declines to 0.03 mm (0.001 in) for 100–200 mm (4–8 in) and 0.04 mm (0.0015 in) for 200–300 mm (8–12 in) measurements.
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related to: 0.0005 inch to mm size