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400-series stainless steel 400-series sparks are similar to 300-series sparks, but are slightly longer and have forks at the ends of the sparks. [2] Cast iron Cast iron has very short sparks that begin at the grinding wheel. [1] Nickel and cobalt high-temperature alloys These sparks are thin and very short, they are dark-red in color, and do ...
The quantity and style of sparks produced depends on the composition and pyrophoricity of the metal and can be used to identify the type of metal by spark testing. In the case of iron, the presence of carbon is required, as in carbon steel — about 0.7% is best for large sparks.
The type and hardness of steel used is important. High carbon steels (1060, W1, tool steels, etc.) generate sparks easily. Iron and alloys (like stainless steel, 5160, etc.) are more difficult and generate fewer sparks. The steel must be hardened but softer than the flint-like material striking off the spark. [12]
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Cast iron is a brittle form of iron which is weaker in tension than in compression. It has a relatively low melting point, good fluidity, castability, excellent machinability and wear resistance. Though almost entirely replaced by steel in building structures, cast irons have become an engineering material with a wide range of applications ...
Cast parts often require machining to achieve accurate tolerances and desired surface finishes. Carbon steel is the easiest type of steel to machine. High-carbon steel can be more time consuming to cut or grind, and will wear tools faster. Low-carbon steel can get gummy, making it difficult to work with.
Cast iron is made from pig iron, which is the product of melting iron ore in a blast furnace. Cast iron can be made directly from the molten pig iron or by re-melting pig iron, [4] often along with substantial quantities of iron, steel, limestone, carbon (coke) and taking various steps to remove undesirable contaminants.
The equivalent carbon content concept is used on ferrous materials, typically steel and cast iron, to determine various properties of the alloy when more than just carbon is used as an alloyant, which is typical. The idea is to convert the percentage of alloying elements other than carbon to the equivalent carbon percentage, because the iron ...