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File: Stamping process overview, coil, blank, draw, trim, flange,KamConsulting.png
Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its ...
The shape and dimensions of a winding are designed to fulfill the particular purpose. Parameters such as inductance, Q factor, insulation strength, and strength of the desired magnetic field greatly influence the design of coil windings. Coil winding can be structured into several groups regarding the type and geometry of the wound coil.
A shading coil or shading ring (Also called Frager spire or Frager coil) is one or more turns of electrical conductor (usually copper or aluminum) located in the face of the magnet assembly or armature of an alternating current solenoid. The alternating current in the energized primary coil induces an alternating current in the shading coil.
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Diagram of a carbide wire drawing die. Drawing dies are typically made of tool steel, tungsten carbide, or diamond, with tungsten carbide and manufactured diamond being the most common. [2] For drawing very fine wire a single crystal diamond die is used. [2] For hot drawing, cast-steel dies are used. For steel wire drawing, a tungsten carbide ...