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For historic restoration purposes, and restoration work involving repointing or brick replacement, masons must discover the original brick and mortar and repair it with a similar material. The National Park Service provides guidance for proper masonry repointing through Preservation Brief 2. [25]
On buildings with soft materials, such as under-fired brick, lime mortar, or terra cotta, removal by hand is often the most effective to avoid damage. [4] Hard Portland cement mortar is usually removed with a grinder or power circular masonry blade, taking care not to damage the masonry units. Vertical joints or thin joints are done by hand or ...
Also, when mortar is removed from the joints, it becomes smeared on the surfaces of the brick at the recesses. To remove the mortar, contractors often aggressively clean the walls with pressurized water or acid solutions, which can open up additional voids and increase the possibility of water penetration.
Tuckpointing was a way of achieving a similar effect using cheap, unrubbed bricks; these were laid in a mortar of a matching colour (initially red, but later, blue-black bricks and mortar were occasionally used) and a fine fillet of white material, usually pipe clay or putty, pushed into the joints before the mortar set. [4]
Gypsum mortar, also called plaster of Paris, was used in the construction of many ancient structures. It is made from gypsum, which requires a lower firing temperature. It is therefore easier to make than lime mortar and sets up much faster, which may be a reason it was used as the typical mortar in ancient, brick arch and vault construction.
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A mason laying a brick on top of the mortar Bridge over the Isábena river in the Monastery of Santa María de Obarra, masonry construction with stones. Masonry is the craft of building a structure with brick, stone, or similar material, including mortar plastering which are often laid in, bound, and pasted together by mortar.