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Next, the upper control limit (UCL) and lower control limit (LCL) for the individual values (or upper and lower natural process limits) are calculated by adding or subtracting 2.66 times the average moving range to the process average: = ¯ + ¯.
Control charts are graphical plots used in production control to determine whether quality and manufacturing processes are being controlled under stable conditions. (ISO 7870-1) [1] The hourly status is arranged on the graph, and the occurrence of abnormalities is judged based on the presence of data that differs from the conventional trend or deviates from the control limit line.
The control limits are set at three standard deviations on either side of the process mean, and are known as the upper control limit (UCL) and lower control limit (LCL) respectively. [2] If the process data plotted on the control chart remains within the control limits over an extended period, then the process is said to be stable. [2] [3]
The importance of knowing the natural process variation becomes clear when we apply statistical process control. In a stable process, the mean is on target; in the example, the target is the filling, set to 1 litre. The variation within the upper and lower control limits (UCL and LCL) is considered the natural variation of the process.
Nelson rules are a method in process control of determining whether some measured variable is out of control (unpredictable versus consistent). Rules for detecting "out-of-control" or non-random conditions were first postulated by Walter A. Shewhart [1] in the 1920s.
The Western Electric rules are decision rules in statistical process control for detecting out-of-control or non-random conditions on control charts. [1] Locations of the observations relative to the control chart control limits (typically at ±3 standard deviations) and centerline indicate whether the process in question should be investigated for assignable causes.
Statistical process control is appropriate to support any repetitive process, and has been implemented in many settings where for example ISO 9000 quality management systems are used, including financial auditing and accounting, IT operations, health care processes, and clerical processes such as loan arrangement and administration, customer ...
A critical limit is the maximum or minimum value to which a physical, biological, or chemical hazard must be controlled at a critical control point to prevent, eliminate, or reduce that hazard to an acceptable level. Establish critical control point monitoring requirements Monitoring activities are necessary to ensure that the process is under ...