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Then perhaps adjusting the calibration tolerance for the gauge would be a better solution. If the calibration is performed at 100 units, the 1% standard would actually be anywhere between 99 and 101 units. The acceptable values of calibrations where the test equipment is at the 4:1 ratio would be 96 to 104 units, inclusive.
Tolerances are assigned to parts for manufacturing purposes, as boundaries for acceptable build. No machine can hold dimensions precisely to the nominal value, so there must be acceptable degrees of variation. If a part is manufactured, but has dimensions that are out of tolerance, it is not a usable part according to the design intent.
It could be caused by manufacturing tolerances of components in the instrument, the accuracy of the instrument calibration, or a difference between the measurement condition and the calibration condition (e.g., the measurement is done at a temperature different than the calibration temperature).
A go/no-go gauge is an inspection tool used to check a workpiece against its allowed tolerances via a go/no-go test. Its name is derived from two tests: the check involves the workpiece having to pass one test (go) and fail the other (no-go). For example, ISO 1502 sets a standard for screw threads and gauging to test them.
Example of true position geometric control defined by basic dimensions and datum features. Geometric dimensioning and tolerancing (GD&T) is a system for defining and communicating engineering tolerances via a symbolic language on engineering drawings and computer-generated 3D models that describes a physical object's nominal geometry and the permissible variation thereof.
Common tools and techniques of measurement system analysis include: calibration studies, fixed effect ANOVA, components of variance, attribute gage study, gage R&R, [1] ANOVA gage R&R, and destructive testing analysis. The tool selected is usually determined by characteristics of the measurement system itself.
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