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This petroleum coke can either be fuel grade (high in sulphur and metals) or anode grade (low in sulphur and metals). The raw coke from the coker is often referred to as green coke. [1] In this context, "green" means unprocessed. The further processing of green coke by calcining in a rotary kiln removes residual volatile hydrocarbons from the coke.
Raw coke. Coke is a grey, hard, and porous coal-based fuel with a high carbon content. It is made by heating coal or petroleum in the absence of air. Coke is an important industrial product, used mainly in iron ore smelting, but also as a fuel in stoves and forges.
For gas oil, MCR provides a useful correlation in the manufacture of gas there from. [5] For delayed cokers, the MCR of the feed correlates positively to the amount of coke that will be produced. [7] For fluid catalytic cracking units, the MCR of the feed can be used to estimate the feed's coke-forming tendency. [8]
Needle coke, also called acicular coke, is a highly crystalline petroleum coke used in the production of electrodes for the steel and aluminium industries and is particularly valuable because the electrodes must be replaced regularly. Needle coke is produced exclusively from either fluid catalytic cracking (FCC) decant oil or coal tar pitch.
For gas oil, Concarbon provides a useful correlation in the manufacture of gas there from. [4] For delayed cokers, the Concarbon of the feed correlates positively to the amount of coke that will be produced. [5] [6] For fluid catalytic cracking units, the Concarbon of the feed can be used to estimate the feed's coke-forming tendency. [7]
The product coke from a delayed coker has many commercial uses and applications. [7] [10] [11] The largest use is as a fuel. The uses for green coke are: As fuel for space heaters, large industrial steam generators, fluidized bed combustions, Integrated Gasification Combined Cycle (IGCC) units and cement kilns; In silicon carbide foundries
A typical fluid catalytic cracking unit in a petroleum refinery. Fluid catalytic cracking (FCC) is the conversion process used in petroleum refineries to convert the high-boiling point, high-molecular weight hydrocarbon fractions of petroleum (crude oils) into gasoline, alkene gases, and other petroleum products.
Syngas, or synthesis gas, is a mixture of hydrogen and carbon monoxide, [1] in various ratios. The gas often contains some carbon dioxide and methane . It is principally used for producing ammonia or methanol .