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A magnetic coupling is a component which transfers torque from one shaft to another using a magnetic field, rather than a physical mechanical connection. They are also known as magnetic drive couplings, magnetic shaft couplings, or magnetic disc couplings.
They have a torque or traction limiting factor based on the magnetic coupling force. They have no physical contact between the main driving and driven elements. A magnetic gear is composed of magnets of the type permanent, electromagnetic or otherwise magnetically induced fields.
A torque limiter may limit the torque by slipping (as in a friction plate slip-clutch), or uncouple the load entirely (as in a shear pin). The action of a torque limiter is especially useful to limit any damage due to crash stops and jams. Torque limiters may be packaged as a shaft coupling or as a hub for sprocket or sheave.
Mechanical soft starters include clutches and several types of couplings using a fluid, magnetic forces, or steel shot to transmit torque, similar to other forms of torque limiter. Electrical soft starters can be any control system that reduces the torque by temporarily reducing the voltage or current input, or a device that temporarily alters ...
Unlike a pure magnetic coupling though, this field takes no part in transmitting torque magnetically. When a magnetic field is applied by a coil to the powder, it forms chains connecting the disc and rotor. The strength of the chains depends on the strength of the magnetic field. If there is not a magnetic field being applied to the powder ...
The rotor portion of the clutch becomes magnetized and sets up a magnetic loop, which attracts both the armature and friction disks. The attraction of the armature compresses (squeezes) the friction disks, transferring the torque from the in inner driver to the out disks. The output disks are connected to a gear, coupling, or pulley via drive cup.
A grid coupling is composed of two shaft hubs, a metallic grid spring, and a split cover kit. Torque is transmitted between the two coupling shaft hubs through the metallic grid spring element. Like metallic gear and disc couplings, grid couplings have a high torque density. A benefit of grid couplings, over either gear or disc couplings, is ...
The fields of EM couplings can be made to operate at almost any DC voltage, and the torque produced by the clutch or brake will be the same, as long as the correct operating voltage and current is used with the correct coupling. If a 90 V clutch, a 48 V clutch and a 24 V clutch, all being powered with their respective voltages and current, all ...