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Schematic of a machine tap. Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
On the Drill and tap size chart, the chart shows a 10-24 tap uses a #25 drill. I am using a 10-23NF tap and both the tap and drill indes and a drill and tap set I bought from Home Depot made by Irvin use a #21 dirll. Is the difference because of the threading??? Robert Heard <email removed> Yes. See here--Coolhandscot 07:36, 19 August 2006 (UTC)
The drill will grasp the upper end of a bit called the shank in the chuck. Drills come in standardized drill bit sizes. A comprehensive drill bit and tap size chart lists metric and imperial sized drills alongside the required screw tap sizes. There are also certain specialized drill bits that can create holes with a non-circular cross-section.
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In other words the threadform is intentionally truncated by, for example, drilling the minor diameter a bit large with the larger of two possible tap drills. For example, using a 27/64 (.421) as tap drill for ½-13 yields 75% threads (or thereabouts). Using a 7/16 (.437) as tap drill for ½-13 yields 60% threads (or thereabouts).
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