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Crimping is normally performed by first inserting the terminal into the crimp tool. The terminal must be placed into the appropriately sized crimp barrel. The wire is then inserted into the terminal with the end of the wire flush with the exit of the terminal to maximize cross-sectional contact. Finally, the handles of the crimp tool are used ...
soldering of wire ends (solder machine), twisting wires. [3] A wire harness must also be manufactured with a terminal, defined as "a device designed to terminate a conductor that is to be affixed to a post, stud, chassis, another tongue, etc., to establish an electrical connection." [7] Some types of terminals include ring, tongue, spade, flag ...
PLASTI-GRIP (Vinyl) (insulation restricting) terminals are defined in AMP Specification 114-1003: Terminal, FASTON, PLASTI-GRIP, Application of; UL 310 "Standard for Electrical Quick-Connect Terminals" [4] CSA 22.2 #153, "Quick-Connect Terminals" UL 486 also specifies the testing of standard wire connectors and soldering lugs. MIL-T-7928
Bullet terminals, male and female (right-center, with blue wires) A blade connector is a type of single wire, plug-and-socket connection device using a flat conductive blade (plug) that is inserted into a receptacle. Wires are typically attached to male or female blade connector terminals by either crimping or soldering. Insulated and ...
A laser wire stripper is a computer-controlled machine, much like a CNC router, which uses a laser to burn off the insulation of the wire. Laser wire stripping machines are used mostly for very fine gauge wires since they do not damage the conductor.
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...