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For many metal cutting applications the ideal has long been high-pressure, high-volume pumping to force a stream of liquid (usually an oil-water emulsion) directly into the tool-chip interface, with walls around the machine to contain the splatter and a sump to catch, filter, and recirculate the fluid.
Swarf may also spontaneously combust, especially if the swarf is coated with cutting oil. [2] To extinguish swarf fires, a special fire extinguisher is needed, designed for fighting Class D (metal) fires. When machining without coolant, swarf is usually very hot and can easily burn the machine operator. Machinists typically wear long pants, eye ...
There are many different kinds of honing oils to suit different needs. It is important to use the appropriate solution for the job. In the case of knife sharpening, motor oil is too thick or heavy and can over-lubricate or clog a sharpening stone, whereas WD-40 is too light an oil and will not carry the metal filings plus stone dust (collectively known as swarf) away from the stone, and clog it.
Various examples of metal swarf, including a block of compressed swarf. Broken up chips are preferred over stringy drill chips. [1]Metal swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes.
2 Flute: Allows for more chips to be removed from the part. Primarily used in slotting and pocketing operations in non-ferrous materials. 3 Flute: Similar to the 2 Flute end mill but can be used to cut ferrous and non-ferrous materials 4+ Flute: Designed to run at faster feed rates but due to having more flutes it causes issues with chip removal.
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