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In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 9 in × 4 + 1 ⁄ 2 in × 3 in (229 mm × 114 mm × 76 mm) and 9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in (229 mm × 114 mm × 64 mm). [2]
In a vertical, cylindrical furnace, the tubes are vertical. Tubes can be vertical or horizontal, placed along the refractory wall, in the middle, etc., or arranged in cells. Studs are used to hold the insulation together and on the wall of the furnace. They are placed about 1 ft (300 mm) apart in this picture of the inside of a furnace.
The purpose of the refractory lining is to insulate the steel shell from the high temperatures inside the kiln, and to protect it from the corrosive properties of the process material. It may consist of refractory bricks or cast refractory concrete, or may be absent in zones of the kiln that are below approximately 250 °C (482 °F).
Standard shapes have dimensions that conform to conventions used by refractory manufacturers and are generally applicable to kilns or furnaces of the same types. Standard shapes are usually bricks that have a standard dimension of 9 in × 4.5 in × 2.5 in (229 mm × 114 mm × 64 mm) and this dimension is called a "one brick equivalent".
After building of a new refractory-lined industrial furnace or equipment, or refractory maintenance or relining of existing equipment, a necessary step is the start-up of the operation, which usually involves heating-up the unit in a controllable way, in order to prevent spalling or shortening of the materials' predicted lifetime.
A Refractory lined expansion joint is an assembly used in a pipe line to allow it to expand and contract [1] as climate conditions move from hot to cold and helps to ensure that the system remains functional. The refractory-lining can be vibra cast insulation with anchors, abrasion resistant refractory in hex mesh, gunned insulating refractory ...
The furnace shell and roof may be cooled either by water circulated through pipes which form a panel, or by water sprayed on the panel elements. Tubular panels may be replaced when they become cracked or reach their thermal stress life cycle. Spray cooling is the most economical and is the highest efficiency cooling method.
Cob is fireproof, [16]: 28 while "fire cob" (cob without straw or fiber) is a refractory material (the same material, essentially, as unfired common red brick), and historically, has been used to make chimneys, fireplaces, forges and crucibles. Without fiber, however, cob loses most of its tensile strength.