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The resin and hardener part together is known as the "Binder". As the name indicates, in Fusion bonded epoxy coatings the resin part is an "epoxy" type resin. “Epoxy” or “Oxirane” structure contains a three membered cyclic ring — one oxygen atom connected to two carbon atoms – in the resin molecule. This part is the most reactive ...
Rebar has been placed atop a temporary wooden formwork deck prior to pouring concrete. The large horizontal rebar "cages" will be encased within a beam, while several thick vertical rebar stubs will stick out of the pour to form the base of a future column. Concrete is a material that is very strong in compression, but relatively weak in tension.
Fusion Bonded Epoxy Powder Coatings (FBE) are extensively used for corrosion protection of steel pipes and fittings used in the oil and gas industry, potable water transmission pipelines (steel), and concrete reinforcing rebar. Epoxy coatings are also widely used as primers to improve the adhesion of automotive and marine paints especially on ...
Zinc-galvanization or epoxy-coating can improve the corrosion resistance of rebar, but have also other disadvantages such as their lower surface adhesion to concrete (risk of slip), the possible formation of cathodic and anodic zones conducive to galvanic corrosion if the protective coating is locally punctured or damaged, and their higher costs.
Epoxy-coated rebar can easily be identified by the light green color of its epoxy coating. Hot dip galvanized rebar may be bright or dull gray depending on length of exposure, and stainless rebar exhibits a typical white metallic sheen that is readily distinguishable from carbon steel reinforcing bar.
Common rebar protective measures include the use of epoxy coating as well as the use of a slight electrical charge, both of which prevent rusting. One may also use stainless steel rebar. Certain cement types are less resistant to chlorides than others. The choice of cement, therefore, can have a large effect upon the concrete's reaction to ...