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To achieve optimal surface speed and cutting conditions, burrs are rapidly rotated at high speeds, often in the range of thousands or tens of thousands of RPM, which is typically the maximum speed supported by a given spindle. The cutters depicted in the image, being made of tungsten carbide, can withstand and operate at these elevated speeds.
The free running speed of 1:5 gear ratio electric handpiece is the same as its cutting speed; thus, 40,000 motor speed x 5 = 200,000 rpm burr speed. The electrical motor maintains the 200,000 rpm speed and provides consistent power, so torque will be maintained, depending on the electronic control parameters.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into shapes through sintering [7] for use in industrial machinery, engineering facilities, [8] molding blocks, [9] cutting tools, chisels, abrasives, armor ...
However, the straight flute is poor at chip ejection, and can cause a burr to be formed on the exit side of the hole, more so than a spiral twist drill bit turning at high speed. The unibit was invented by Harry C. Oakes and patented in 1973. [ 12 ]
Combination reamers can be made out of cobalt, carbide, or high speed steel tooling. When using combination reamers to ream large internal diameters made out of material with lower surface feet per minute, carbide tips can be brazed onto a configured drill blank to build the reamer. Carbide requires additional care because it is very brittle ...