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Powder coated bicycle frames and parts. The powder coating process was invented around 1945 by Daniel Gustin and received US Patent 2538562 in 1945. [4] This process coats an object electrostatically and then cures it with heat, creating a finish harder and tougher than conventional paint.
The coating acts as a sacrificial layer when it comes in contact with another surface so that the base material underneath is protected and remains unharmed. [2] [3] Abradable Powder Coatings safely reduce operating clearances and friction to improve the efficiency of compressors, pumps, engines, blowers, etc.
At typical coating application temperatures, usually in the range of 180 to 250 °C (356 to 482 °F), the contents of the powder melt and transform to a liquid form. The liquid FBE film wets and flows onto the steel surface on which it is applied, and soon becomes a solid coating by chemical cross-linking, assisted by heat.
Electrostatic coating is a manufacturing process that employs charged particles to more efficiently paint a workpiece. Paint, in the form of either powdered particles or atomized liquid, is initially projected towards a conductive workpiece using normal spraying methods, and is then accelerated toward the work piece by a powerful electrostatic charge.
Powder coating on glass requires specialized equipment. The biggest challenge is getting the powder to adhere to the glass surface since there is no natural electrostatic attraction like there is with different metals. A clean glass subsurface that will not interfere with the process is essential before beginning the powder coating procedure. [3]
Black oxide or blackening is a conversion coating for ferrous materials, stainless steel, copper and copper based alloys, zinc, powdered metals, and silver solder. [1] It is used to add mild corrosion resistance, for appearance, and to minimize light reflection. [ 2 ]
According to EN 13523-0, a prepainted metal (or coil coated metal) is a ‘metal on which a coating material (e.g. paint, film…) has been applied by coil coating’.When applied onto the metallic substrate, the coating material (in liquid, in paste or powder form) forms a film possessing protective, decorative and/or other specific properties.
Phosphate conversion coating is a chemical treatment applied to steel parts that creates a thin adhering layer of iron, zinc, or manganese phosphates to improve corrosion resistance or lubrication or as a foundation for subsequent coatings or painting. [1] [2] [3] It is one of the most common types of conversion coating.