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The art of kalai (kalhai or qalai) is the process of coating an alloy surface such as copper or brass by deposition of metal tin on it. [1] The word "kalai" is derived from Sanskrit word kalya lepa, which means "white wash or tin". [2]
This calamine brass was generally manufactured as hammered sheet or "battery brass" (hammered by a "battery" of water-powered trip hammers), and cast brass was rare. [5] "Latten" also refers to a type of tin plating on iron (or possibly some other base metal), which is known as white latten; and black latten refers to laten-brass, which is ...
The cross-section of the bar needed to be accurate in size as this dictates the length and thickness of the final plates. The bar was cut to the correct length to make the desired size plate. For instance, if a 14 in × 20 in (360 mm × 510 mm) plate is desired the tin bar is cut to a length and width that is divisible by 14 and 20.
The manufacture of true ormolu employs a process known as mercury-gilding or fire-gilding, in which a solution of mercuric nitrate is applied to a piece of copper, brass, or bronze; followed by the application of an amalgam of gold and mercury. The item is then exposed to extreme heat until the mercury vaporizes and the gold remains, adhering ...
The raw material was bar iron, or (from the introduction of mild steel in the late 19th century), a bar of steel. This was drawn into a flat bar (known as a tin bar) at the ironworks or steel works where it was made. The cross-section of the bar needed to be accurate in size as this would be the cross-section of the pack of plates made from it.
However, the only Bronze Age object from Central Europe whose tin has been scientifically provenanced is the Nebra sky disk, and its tin (and gold, though not its copper), is shown by tin isotopes to have come from Cornwall. [20] In addition, a rare find of a pure tin ingot in Scandinavia was provenanced to Cornwall. [21]