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The wire is fed through a guiding tube. Before starting the actual winding process, the wire is mounted to a post or a clamping device of the coil body or winding device. By the linear laying movement of the wire guiding tube, the component to be wound is turned in a way that the wire is distributed throughout the winding space of the coil body.
An induction coil is placed around a small section of the pipe at the bend point. It is then induction heated to between 800 and 2,200 degrees Fahrenheit (430 and 1,200 C). While the pipe is hot, pressure is placed on the pipe to bend it. The pipe can then be quenched with either air or water spray or be cooled against ambient air.
Zero-length spring is a term for a specially designed coil spring that would exert zero force if it had zero length. That is, in a line graph of the spring's force versus its length, the line passes through the origin. A real coil spring will not contract to zero length because at some point the coils touch each other.
Chart Recording 1: Start of a coil being rolled with a light elongation Chart Recording 2: Rolling mill variables at start of SR coil. In Chart 1, the scale for the screw-downs position (mauve trace) was 0.2mm per division; this was too coarse. Consequently Chart 2 was created from a similar coil, but with a screw-down position scale of 0.06mm ...
The bending stiffness is the resistance of a member against bending deflection/deformation. It is a function of the Young's modulus E {\displaystyle E} , the second moment of area I {\displaystyle I} of the beam cross-section about the axis of interest, length of the beam and beam boundary condition.
Coiled tubing is often used to carry out operations similar to wirelining. The main benefits over wireline are the ability to pump chemicals through the coil and the ability to push it into the hole rather than relying on gravity. Pumping can be fairly self-contained, almost a closed system, since the tube is continuous instead of jointed pipe.
The bending radius must be at least 0.8 T to 2 T for sheet steel. Larger bend radii require about the same force for bottoming as they do for air bending, however, smaller radii require greater force—up to five times as much—than air bending. Advantages of bottoming include greater accuracy and less springback.
Metal coil springs are made by winding a wire around a shaped former – a cylinder is used to form cylindrical coil springs. Illustration of various arc springs and arc spring systems (systems consisting of inner and outer arc springs). Coil springs for vehicles are typically made of hardened steel. A machine called an auto-coiler takes spring ...