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The Welch plug is a type of core plug that is made from a thin disc of metal. The Welch plug is dome-shaped and inserted into the casting hole with the convex side facing outwards. [6] When installed by striking the Welch plug with a hammer, the dome collapses slightly, expanding it laterally to seal the hole.
Core plate—The core plate projects into the cavity place and creates hollow portions in the plastic component. This core plate is usually made of hardened hot die P20 steel without hardening after core machining. Sprue puller bushing — The sprue puller bush is used to accommodate the sprue puller pin; usually made of CHMCS.
Another difficulty is keeping the core from melting when the plastic is shot into the mold, because the plastic is approximately twice the melting temperature of the core material. A third difficulty is the low strength of the core. Hollow plastic cores can collapse if too much pressure is used in the shot plastic.
Cores are used for complex injection moldings in the fusible core injection molding process. First, a core is made from a fusible alloy or low melting temperature polymer. It is then placed inside the injection mold's dies and the plastic is shot into the mold. The molding is then removed from the mold with the core still in it.
A drawing of a fusible plug, showing the tapered core. A fusible plug is a threaded cylinder of metal, usually bronze, brass or gunmetal, with a tapered hole drilled completely through its length. This hole is sealed with a metal of low melting point that flows away if a predetermined high temperature is reached.
Filter for nozzle with a plastic toy next to it. Injection moulding is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products available today.