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Sharp Corners general design guidelines in injection molding suggest that corner radii should be at least one-half the wall thickness. It is recommended to avoid sharp corners and use generous fillets and radii whenever required. During injection molding, the molten plastic has to navigate turns or corners.
Baseboard, "base moulding" or "skirting board": Used to conceal the junction of an interior wall and floor, to protect the wall from impacts and to add decorative features. A "speed base" makes use of a base "cap moulding" set on top of a plain 1" thick board, however there are hundreds of baseboard profiles. Baton: See Torus
MDF (medium-density fiberboard) is a common material used for baseboard trim and molding. It is an engineered wood product manufactured from refined wood fibers combined with wax and resin binders. MDF is denser and more rigid than standard particle board. Compared to solid wood trim, MDF baseboard has the advantage of being consistent in ...
Injection mold construction is the process of creating molds that are used to perform injection molding operations using an injection molding machine. These are generally used to produce plastic parts using a core and a cavity. Molds are designed as two-plate or three-plate molds, depending on the type of component to be manufactured.
In mechanical engineering, a fillet (pronounced / ˈ f ɪ l ɪ t /, like "fill it") is a rounding of an interior or exterior corner of a part. An interior or exterior corner, with an angle or type of bevel, is called a "chamfer". Fillet geometry, when on an interior corner is a line of concave function, whereas a fillet on an exterior corner is ...
Coping is only ever used for internal corners. External corners are always mitred. The main reason that scribed joints are used is that timber shrinks in width far more than it does in length. By using a scribed joint rather than an internal mitre joint, the effect of shrinkage is minimised. Also it is possible to arrange the scribed joints ...
Top and Front view of a milled undercut slot. In milling the spindle is where a cutting tool is mounted. In some situations material must be cut from a direction where the feature can not be seen from the perspective of the spindle and requires special tooling to reach behind the visible material.
Rotational molding offers design advantages over other molding processes. With proper design, parts assembled from several pieces can be molded as one part, eliminating high fabrication costs. The process also has inherent design strengths, such as consistent wall thickness and strong outside corners that are virtually stress-free.