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Crimp contacts are assembled by inserting a stripped wire end into a cavity in the rear of the contact, then crushing the cavity using a crimp tool, causing the cavity to grip the wire tightly at many points. The crimped contact is then inserted into the connector where it locks into place.
A crimping die-set looks similar to an 8P8C jack, except for the eight teeth lining the top portion of the die. When the tool is operated, the die compresses around the 8P8C plug. As the die compresses, these teeth force the plug contacts into the conductors of the cable being terminated.
MIL-DTL-5015 is a United States Military Standard which covers heavy-duty circular electrical connectors with soldered or crimped contacts. [1] They are used for both digital and analog signals, as well as power distribution, and are common in various fields, including defense, aerospace, and industrial machinery. [2]
A crimping tool or crimp tool is used to create crimps. Crimping tools range in size from small handheld devices, to benchtop machines used for industrial purposes, to large fully-automatic wire processing machines for high-volume production. [1] [2] For electrical crimps, a wide variety of crimping tools exist, and they are generally designed ...
A punch down tool, punchdown tool, IDC tool, or a Krone tool (named after the Krone LSA-PLUS connector), is a small hand tool used by telecommunication and network technicians. It is used for inserting wire into insulation-displacement connectors on punch down blocks , patch panels , keystone modules , and surface mount boxes (also known as ...
An insulation-displacement contact (IDC), also known as insulation-piercing contact (IPC), is an electrical connector designed to be connected to the conductor(s) of an insulated cable by a connection process which forces a selectively sharpened blade or blades through the insulation, bypassing the need to strip the conductors of insulation ...