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The most common dip soldering operations use zinc-aluminum and tin-lead solders. Solder pot metal: cast iron or steel, electrically heated. Bath temperature: 220 to 260 °C (for binary tin-lead alloys) or 350 to 400 °C (for lead-free alloys) Solder composition: 60% Sn, 40% Pb or eutectic alloy.
Reflow soldering is a process in which a solder paste (a sticky mixture of powdered solder and flux) is used to temporarily attach anywhere from one to thousands of tiny electrical components to their contact pads, after which the entire assembly is subjected to controlled heat. The solder paste reflows in a molten state, creating permanent ...
Solder melts at approximately 185 °C (365 °F). Soldering irons are designed to reach a temperature range of 200 to 480 °C (392 to 896 °F). [1] Soldering irons are most often used for installation, repairs, and limited production work in electronics assembly. High-volume production lines use other soldering methods. [2]
In soldering, a thermal profile is a complex set of time-temperature values for a variety of process dimensions such as slope, soak, TAL, and peak. [8] Solder paste contains a mix of metal, flux, and solvents that aid in the phase change of the paste from semi-solid, to liquid to vapor; and the metal from solid to liquid.
For non-electronic applications, soldering torches use a flame rather than a soldering tip to heat solder. Soldering torches are often powered by butane [ 20 ] and are available in sizes ranging from very small butane/oxygen units suitable for very fine but high-temperature jewelry work, to full-size oxy-fuel torches suitable for much larger ...
The split tip of a ColdHeat soldering iron. The first two products were soldering irons powered by alkaline batteries.The manufacturer claims this soldering iron is unique in that its Athalite tip undergoes a temperature change from ambient temperature to approximately 800 °F (427 °C) and back to ambient within three seconds when the tip is removed from the work.
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