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The PCI method is based on the simple concept of primary air (termed the "conveying gas") carrying pulverized coal which injected through a lance to the tuyere (mid-bottom inlet of a blast furnace), then mixed with secondary hot air (termed the "blast") supplied through a blowpipe in the tuyere and then piped to a furnace to create a balloon ...
Metallurgical coal or coking coal [1] is a grade of coal that can be used to produce good-quality coke. Coke is an essential fuel and reactant in the blast furnace process for primary steelmaking. [2] [3] [4] The demand for metallurgical coal is highly coupled to the demand for steel. Primary steelmaking companies often have a division that ...
The Middlemount Coal Mine is an open-cut mine located approximately 90 kilometres north-east of Emerald and some 7 kilometres west of the township of Middlemount in Queensland's Bowen Basin. The mine produces medium-volatile pulverized coal injection (PCI) coal and semi-hard coking coal for the export market. Full scale operations at the open ...
Coking is the process of heating coal in the absence of oxygen to a temperature above 600 °C (1,112 °F) to drive off the volatile components of the raw coal, leaving behind a hard, strong, porous material with a high carbon content called coke. Coke is predominantly carbon.
A coking factory or a coking plant is where coke and manufactured gas are synthesized from coal using a dry distillation process. The volatile components of the pyrolyzed coal, released by heating to a temperature of between 900°C and 1,400 °C, are generally drawn off and recovered. There are also coking plants where the released components ...
Pieces of coal are crushed between balls or cylindrical rollers that move between two tracks or "races." The raw coal is then fed into the pulverizer along with air heated to about 650 °F (340 °C) from the boiler. As the coal gets crushed by the rolling action, the hot air dries it and blows out the usable fine coal powder to be used as fuel.
The coal in the hopper is conveyed to the coal pulverizer by screw conveyor. The coal pulverizer will crush the coal into pulverized coal. In the coal burner, the pulverized coal mixes with air (high-speed air flow is generated by the draft fan on the coal burner), and is ignited by the oil burning igniter.
Coal blending is the process of mixing coals after coal has been mined to achieve quality attributes that are desirable for the coal’s intended application (e.g. steam generation, coking). [1] The quality attributes that are most important in blending will differ from one mine site to another and also depend on how the coal seams vary in ...