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Fault detection, isolation, and recovery (FDIR) is a subfield of control engineering which concerns itself with monitoring a system, identifying when a fault has occurred, and pinpointing the type of fault and its location. Two approaches can be distinguished: A direct pattern recognition of sensor readings that indicate a fault and an analysis ...
The impact of any latent fault tests, and The operational profile (environmental stress factors). Given a component database calibrated with field failure data that is reasonably accurate, [ 1 ] the method can predict device level failure rate per failure mode, useful life, automatic diagnostic effectiveness, and latent fault test effectiveness ...
It should be based on hardware breakdown (e.g. the BoM = bill of materials). Any failure effect severity, failure prevention (mitigation), failure detection and diagnostics may be fully analyzed in this FMEA. Process: analysis of manufacturing and assembly processes. Both quality and reliability may be affected from process faults.
Fault detection coverage that system built-in test will realize; Whether the analysis will be functional or piece-part; Criteria to be considered (mission abort, safety, maintenance, etc.) System for uniquely identifying parts or functions; Severity category definitions
Failure analysis is the process of collecting and analyzing data to determine the cause of a failure, often with the goal of determining corrective actions or liability.. According to Bloch and Geitner, ”machinery failures reveal a reaction chain of cause and effect… usually a deficiency commonly referred to as the symptom…”
Early fault detection and diagnosis in the manufacturing industry. [5] Manufacturers increasingly collect big data from Internet of Things (IoT) sensors in their factories and products and using different algorithms for the collected data to detect warning signs of expensive failures before they occur. [16]
The sort of faults that can be detected include a range of mechanical problems such as imbalance, misalignment, and bearing problems in the motor and driven equipment, as well as electrical problems including insulation breakdown, loose stator windings, rotor slot problems, current or voltage imbalance, and harmonic distortion.
A fault tree diagram. Fault tree analysis (FTA) is a type of failure analysis in which an undesired state of a system is examined. This analysis method is mainly used in safety engineering and reliability engineering to understand how systems can fail, to identify the best ways to reduce risk and to determine (or get a feeling for) event rates of a safety accident or a particular system level ...